Position : Machine Operator – Metallurgy
Areas of responsibility
- Handles the machine, all raw materials, toolings (dies), tools and tackles, consumable items and machine output products by taking ownership and responsibility of assigned tasks.
- Operates the Extrusion Line / Rewinding Machine independently as per the work instructions and sets parameters. Works as much as possible with zero defect by performing with a “DRIFT” (Do it Right In the First Time) Attitude.
- Produces copper wires / conductors as per the job card in order to meet production targets on time.
- Performs and verifies that the quality of the product produced from the machine meets relevant quality standards in coordination with Quality department. Plots the measured dimension in the control chart. Ensures all products produced are provided with all information in the product identification tag along with the status.
- Records necessary production process and quality data in relevant documents for all output of the machine. Informs Supervisor and records in production sheet in case of non conforming product/s generated from the machine and takes corrective action immediately.
- Handles with care and maintains the toolings such as dies and rollers in order to support Die Shop Section.
- Assists and reports to Supervisors and Foremen on day to day basis.
- Gives feedback to Supervisors / Foremen, Engineers and Manager (when needed) about the quality of the raw materials and consumable items, unsolved process-related issues, environment and safety issues, elements for continuous improvement and pending implementations of preventive action measures relevant to the machine.
- Adheres strictly to all environment-related pollution issues by ensuring that releases or leakages to air, water or ground are under control in his assigned machines.
- Adheres and follows segregation of hazardous and non-hazardous materials by using the scrap and disposal bins properly.
- Strictly follows all safety rules and regulations of the machine and the general safety guidelines of the company.
- Coordinates with maintenance personnel during machinery breakdowns and planned preventive maintenance.
- Assists Logistics Section in reviewing the raw materials stock and in-process semi finished goods stock pertaining to the machine as needed.
Acts as a Trainer to newly hired Operators in the respective machines by teaching how to operate the machine safely and productively. Provides training on special processes such as operation of butt welding machines, etc.
Required skills and qualifications :
- A minimum of 2-3 years experience in operation of wire drawing and stranding machines
- Certified from Industrial Training Institutes after Secondary School or Pre degree
- Legible Handwriting
- Knowledge of Fundamental Principles, practices and procedures of operating Wire drawing / stranding/ wire rewinding machine.
Job Type: Full-time
